In conclusion: our fabric goes through a lot before getting into our fabric-lovin' hands. Can’t wait to see your next couple on jersey fabrics. Ahem. Great question! Class 6: Science: Fibre to Fabric: Making of Fabric from Yarn Yarn is the basic ingredient used for the production of any type of fabric. The quality of the fabric depends upon the quality of yarn. Yeah, we already covered this in the post on how thread was made, but that doesn’t make it any less awweeesoooooomeee. Acrylic fabric is made in a way similar to the production of polyamide fabric (or nylon fabric) and polyester fabric. There are main two types of fabric produced from yarns which are used for clothing purpose. The yarn produced by spinning is then used for making fabric. So there’s a summary of my source-sleuthing. Warp” is a series of threads that run from the front to the back, and “Weft” is a series of threads that run in a pattern through the warp. Think of it as the poor-man’s silk. Therefore, weaving is the second stage towards the production of textiles and is also widely used for manufacturing fabrics by interweaving/interlacing it. Understand the Process in 3 Steps. What?! The fleece is sheared from the sheep, scoured, carded, combed and spun into yarn. Crazy. Now, you may be asking yourself, what about that T-shirt that looked fairy-knit? Yarn is an extended continuous span of interlocked fibers. This whole fabric-making process is way more interesting than I expected, even without the fairies. In weaving, two different sets of yarns called the warp and the filling or weft are interlaced with each other to form a fabric. Above fabric from April Rhodes' fabric line. Fabric are made from yarn by two main processes : 1 Weaving. In order to make t-shirt yarn you need t-shirt material. Here are the steps I used to make yarn from a piece of knit fabric. Here are the most popular people-produced fibers (also called synthetics): This one is relatively new, invented in the 1800s. crazy how time fly’s by. Cotton linter is the residue cotton fiber which cling to cotton seed after the ginning process. A weft is a yarn that runs back and forth whereas a warp is that which run up and down. I actually held my T-shirt up to my face and said out loud, “What?! Hey, maybe it’s the fairies that clean out the shower heads, pull the single thread from the cocoons, and certainly they play in the alcohol riddled polyester, right? Seeds, burrs, dirt, stems and leaf material are removed from the cotton during ginning. You just need to make sure to buy the right fabric and cut it into a single, long, yarn-like piece of fabric. Spinning of yarn on a large scale is done by using spinning machines in mills or factories. To begin, fold your fabric in half. Sturdier fabrics like denim use a tighter weave. You know, as in nylons, as in “Ugh! The cellulose sheets are then soaked in sodium hydroxide (caustic soda), producing sheets of alkali cellulose. Don’t believe me? Silver obtained from draw frame if further processed in roving frame. This is, of course, the first step. Spinning is the last, or next to the last, step in making yarn. Fiber generation. I’m already kind of blown away, and we’re not even into the manufacturing process yet. Textile manufacturing is a major industry.It is largely based on the conversion of fibre into yarn, yarn into fabric.These are then dyed or printed, fabricated into clothes which are then converted into useful goods such as clothing, household items, upholstery and various industrial products.. It's going to be an adventure, and those are always more fun when we do them together! These processes may range over the yarn making through the garment stitching, fabric embossing, and all other composite production. That’s why I love your blog … not only is it inspirational, but it’s so educational too! Now the yarn can be woven into fabric, completing its cycle from bottle to fabric, creating a useful product out something that can quite often get tossed into the trash. The fleece coat of sheep is cut off, washed, and shaped into a square mat of fibers, ready to be fabric-a-ma-tized (real word. Here, the raw materials that have been harvested and processed are transformed from raw fibers into yarn and threads. I know, duh, right? Let’s go there! Cut off the sewn edges from around the sheet (Fig. P.S. This consists of carding, which is a machine that aligns all the fibers in the same direction, and then a spinning machine that actually makes the yarn. Fibers are the building block of a fabric and they … Sign Up for the Newsletter, Get a Free Pattern! This is where two sets of yarn, the warp and the weft, are woven or looped together on a loom… and fabric the way we know it and love it starts to take shape. This is one of the ways I’m able to support myself and continue writing free content. Thank you. If you’re wearing a T-shirt, take a good look at it. Warp and weft are terms for the two basic components used in weaving to turn thread or yarn into fabric. On our good days, at least, we make beautiful quilts, garments, purses, hats, whatever out of fabric. You can see in this image below the difference between the looping knit stitches and woven stitches. Love this post. The above pattern is Fly Away and can be purchased here. So fun! Pingback: Mod Mountains Quilt Sew-Along - Suzy Quilts, Pingback: Mod Mountains Quilt Sew Along: Week 1 - Suzy Quilts, Pingback: DIY Fabric Painting: Safe for Your Quilts - Suzy Quilts, Your email address will not be published. Step 1: Fold the fabric in half with the folded edge closest to you. Lengthwise rows of these loops, comparable to the warp yarn in woven goods, are called wales. Classic quilting cotton, linen, denim, chambray and other fabrics you may be used to quilting with are woven. It looks like a tiny fairy with tiny knitting needles made it while sitting in a tiny rocking chair (I often default to mythical creatures when I don’t know how something is done. The fibers or raw materials are twisted together by spinning process and turned into elongated filaments to … Wow, so informative! I have a run in my nylons!” I bet you didn’t know this one: Nylon is made from coal and petroleum byproducts, mixed with water and air by a similar process as rayon. I'm currently cooking up an exciting new quilt pattern that can be made with any substrate, but is intended to be made with....jersey! Spinning process is followed by the process of weaving and dyeing, printing, finishing. Making Fabric Yarn. Soft, squishy, light-weight, lovable jersey! Spun yarn is made by twisting staple fibres together to make a cohesive thread, or "single." It was new to me, too. Wood chips or cotton fibers are treated to make sheets of purified cellulose, resembling white blotters. Synthetic staple fibers can be made with any of these processes. This is done by spinning the fibers. The plastic threads are made of a manmade polymer fiber created from fossil fuels through a chemical process. Knits, however, do not, so the edges can actually be left raw without any trouble. This is why I read every single post! 2 Knitting. (Did a lightbulb just go off in your brain, too?! We have used a... Open the seam and pin or press it flat. Here we will explain each process in detail using some illustrations. Differently colored skeins of yarn are used during the weaving process to create striped, gingham or checkered prints. Weaving. I say possibly the next to the last because the single-ply yarn may not be strong enough to suit your needs and you may want to use a plyer to twist two or more strands together to make thicker strands. Spinning can be done by hand, but this process is quite tedious and time consuming. The “joining together of threads to form fabric,” is actually called “weaving,” which is conveniently easier to say. 2). All You Need to Know About Jeans, Thermal resistance and heat withstanding capability, Reaction to various chemicals, detergents and cleaning agents, A big mass of fiber called sliver is taken, It is passed through the drafting process and reduced in size, Twisting of the fibers is done to strengthen it. These materials vary in their sizes and texture and form a suitable for knitting, weaving or otherwise intertwining to form textile fabrics. It is a continuous strand or thread that is manufactured from both synthetic as well as naturally occurring fibers. Between the t-shirt yarn and this fabric yarn, I might be skipping the yarn store more often in the summer to experiment with this fun fiber alternative. Triangle Jitters Quilt Pattern (Download). Module feeders break the modules apart and feedthe cotton into the gin. Great post Suzy! Essay # 1. Here at SQ you will find free sewing tutorials, product reviews, basic how-to’s, design inspiration, and quilt patterns geared toward you – the chic, modern quilter! The final product is spun onto the bobbin. Knit fabrics, also known as jersey, are actually not woven… they’re knitted. Awe…shucks. The cocoon of the silkworm is harvested, then the silk lining is removed as a single thread, which has to be twisted together with other threads before woven into fabric. The first step in creating fabric is yarn production. Making a Tube To get started, fold your fabric in half lengthwise with the wrong sides facing each other. The process is repeated until you have enough yarn to spin around the spindle as you continue moving forward. There are three major spinning processes: cotton, worsted or long-staple, or wool. Check out the Quilting 101 tab for everything you need to know to start your first quilt! Whaaaat? how is acrylic fiber made? The spinster would add more wool from the distaff until the spindle reached the floor; she'd then wind the yarn around the spindle and repeat the process. Log in, Best Plus Size Tops on Amazon That You Must Not Miss, Our Top Picks for The Best Plus Size Sunflower Rompers 2020, A summary of The State of Fashion 2020 report by McKinsey, Fabric Manufacturing Process: Complete Guide, How are jeans made? We are fabric artists are we not? The process of making fabric or cloth by arranging yarns at right angles to them, is called weaving. Now that you know about the different processes and types, does it make you want to explore new substrates? New to sewing? You can select the colors of fabric that you’d like, … It’s made by forcing cellulose through a spinneret machine. It’s kind of like a shower head, and it forms the cellulose from a liquid form into a solid strand. Roving process: A process of making fibers suitable for spinning. Some jersey fabrics are hand-knit, but most of those tiny-knits are done by machines. The cotton is picked, then rolled out to remove the seeds, then separated into bales. Weaving is a most important process of making fabric or cloth. I did not see that one coming. You're saying you knew this already?? Cellulose, you say? I’ll take your Super Sleuth Suzy Stylin’ anytime , Lol…Love this post. Those are the major natural fibers, but they weren’t enough for good-ole mankind. Over the next fews weeks we'll highlight this beautiful substrate more. Spinning the Roving into Yarn. 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